Machines across the world help manufacturing plants continue to operate effectively. With that in mind, it’s imperative to ensure that any machinery used in a manufacturing setting continually remains properly maintained. An important part of keeping machines maintained properly is ensuring they remained efficiently lubricated. Whether using Castrol oil or something more specific including Brayco 795, keeping machines properly lubricated is vital in the world of manufacturing. Not having machinery that is properly lubricated can wreak havoc on how a manufacturing plant operates. Considering that, here are four common types of problems related to machinery lubrication.
- Lack of Clearly Defined Lubrication Procedures
It’s essential that any business has clearly defined operating procedures in place for keeping machinery lubricated. Unfortunately, certain companies aren’t utilizing enough training for employees that are operating these machines. In fact, statistics revealed in a recent international study found that only 63% those surveyed felt that lubricant training was conducted as often as it needed to be. Considering that, it’s important to ensure that each employee in charge of keeping machines lubricated is trained adequately.
- Inconsistent Sampling Methods
Many manufacturing locations employ sampling to get a better idea of how machines are performing. You’ll find it wise to ensure that oil samples are selected from a consistent location. Sampling oil from improper areas can result in collecting inaccurate data. It’s best to sample oils from machinery areas as the machine is being used, if possible. Collecting samples from live data helps to provide your company with extremely accurate readings. You don’t want to waste Brayco 795 oil due to improper sampling methods when it turns out that the machinery itself was the root of a problem.
- Applying Too Much Lubricant
A recent study found that nearly 70% of all impromptu equipment shutdowns in the last three years were caused as the result of either improper lubricant selection or management. Considering that, it’s wise to ensure employees are using the right types and amount of lubricant. Applying too much lubricant can cause machines to run at improper temperatures that can cause these devices to stop working at a much faster rate than normal. Many companies partner up with a lubricant oil distributor. You’ll find that obtaining wholesale oil tends to be far less expensive than other lubricant purchasing methods while ensuring your company has the right types of lubricants.
- Failing to Keep Lubricants Labeled Properly
Every business owner knows how important it is to keep items properly labeled. You’ll likely find many stations throughout manufacturing plants that are all labeled clearly. With that in mind, it’s wise to employ these same labeling standards for all types of lubricants utilized within the workplace. For instance, failing to properly label lubricants could mean applying synthetic oils to machines that need other types of lubricant. You don’t want to have a worker applying Brayco 460 to a machine that requires Brayco 795 oil. Statistics show that 89% of those in the lubrication industry consider the viscosity of oil when selecting a lubricant. Failing to keep lubricants labeled can result in someone selecting oils with inadequate viscosity levels.
In closing, there are several types of problems that can occur from improper machinery lubrication. Not having clear procedures in place while keeping machines lubricated often results in a wide range of problems. You’ll want to ensure that accurate oil sampling methods are utilized. Failure to employ the right kinds of testing methods can result in collecting inaccurate data. You don’t want to have machines being used that are too lubricated. Over applying lubrication to machines can actually cause them to wear out faster than normal. Many lubricants can be easy to confuse without the use of proper labels. You don’t want to utilize Brayco 795 for a machine that needs Brayco 363 lubrication. Keeping lubricants labeled properly helps to reduce any errors associated with utilizing the wrong kind of lubrication.